Shear rate and shear stress are important factors in determining how plastics flow during injection, particularly for high-viscosity materials. Being able to efficiently identify and correct molding inconsistencies can also help reduce scrap, downtime, turnaround time, rework & overall cost. Glass filled nylon injection molding is a practical choice for creating durable molded parts that will encounter friction and wear. The main characteristics and benefits of molding with this material compared to general purpose nylon include: Higher mechanical strength and rigiditySubstantially harder Stiffer partsMore heat resistant & a lower thermal expansion rateHigher creep and wear resistanceImproved dimensional stabilityHigh mechanical damping propertiesMore resistant to chemical exposure The significance of dimensional stability in injection molding cannot be overlooked. Maintaining consistent dimensions throughout the production process ensures that parts fit together correctly, reducing assembly issues and enhancing overall product reliability.
Thermoplastic resins such as polyethylene, polycarbonate, and polypropylene are widely used in injection molding due to their ease of melting and re-melting, making them suitable for producing a vast array of consumer goods and industrial components. A leading cause of failure in plastic injected molded parts is improper material selection. Strength requirements, operating requirements, and aesthetics all play a role in selecting the right material for your part. Hot runner systems maintain the plastic in a molten state between cycles, eliminating material waste from cold runners and improving cycle efficiency. Shrinkage occurs as the molded part cools and solidifies, with different materials exhibiting varying rates of shrinkage. Mold designers must account for this when determining mold dimensions to ensure the final part meets the desired tolerances.
Thin-wall injection molding is used in industries like electronics and packaging to create lightweight yet strong parts with reduced material usage. In today’s fast-paced world there is an immense pressure on manufacturers to create a better, faster, stronger, cheaper product, and only those who are willing to adapt and innovate will survive. Sustainable practices are gaining traction in injection molding. Manufacturers are exploring biodegradable plastics and recycling methods to reduce environmental impact. Innovations in material science are paving the way for more eco-friendly alternatives in the industry. Two-plate molds are simpler and more cost-effective, while three-plate molds offer more flexibility in gate design and part ejection. Plastic Molded Concepts is a U.S based company that uniquely specializes in molding with engineered resins. We have been thriving in the plastic molding business for 45 years. We have the experience and certified in-house Master Molders, allowing us to take on projects of any complexity.