Iron is an incredibly versatile material, and different types of iron are used in various industries because of their unique properties. Here’s a quick breakdown of some of the most common types of iron:
1. Pig Iron
Pig iron is essentially the raw form of iron that's extracted from a blast furnace. It’s high in carbon (around 2%-4%), which makes it hard but also brittle. It's not something you can easily shape or forge, but it serves as the foundational material for making steel. There are two main types:
Basic Pig Iron: Used mainly in steel production, it’s hard and brittle with a high carbon content.
Foundry Pig Iron: More suitable for casting because it has a bit more silicon and impurities, but it's still not ideal for shaping.
2. Wrought Iron
Wrought iron is what you get when you take pig iron and refine it by removing impurities. The result is a much softer, more ductile material with very little carbon (less than 0.05%). This makes it easy to bend and forge into shapes, which is why it’s been used for centuries to make everything from decorative railings to structural supports in buildings. It’s also highly resistant to rust, making it ideal for outdoor applications.
3. Cast Iron
Cast iron is another common type of iron, made by melting pig iron and adding other elements like silicon. It's known for being strong but brittle, meaning it's excellent for compressive forces but not great for bending or stretching. There are several types of cast iron:
Gray Cast Iron: This is the most common type, with graphite flakes throughout, giving it a gray color. It’s easy to machine but doesn’t handle shock well due to its brittleness.
Ductile Iron: Also called nodular cast iron, it’s been treated to give it spherical graphite, which makes it tougher and more flexible. It’s widely used in automotive parts, like crankshafts, because it can absorb shock and is more durable.
Vermicular Iron: This is a mix of gray and ductile iron. Its graphite forms a distinctive, worm-like shape, giving it greater strength and wear resistance than gray cast iron, but not as much as ductile iron.
Malleable Iron: This type starts as white cast iron, which is then heat-treated to improve its ductility. The result is a material that’s tougher and more flexible than other cast irons, making it useful for parts that need to bend a little under pressure, like certain fittings and machinery parts.
White Cast Iron: This one’s a bit different because it’s much harder and more brittle. It’s not easily machined, but its hardness makes it ideal for wear-resistant parts, like liners and crushers.
Read more in our blog: Different Types of Iron: Definition and Properties